......This is a complete VERY LOW TONNAGE plant (under 25,000 tons).......used on one job only.....................
GENERAL DESCRIPTION
A. MODEL: Batch—TSAP2000P
B. 170 T/H CAPACITY (80 cycles per hour)
Based on 4% aggregate moisture content
C. PORTABLE BATCH TYPE
D. SERVICE VOLTAGE
460 V/60hz 3 phase or fixed upon request
E. OPERATION
Computerized control panel with manual control backup (Speco computer controls)
F. 4400 LB/BATCH CAPACITY
II. AGGREGATE CONTROL SYSTEM
A. COLD FEED BIN
1.) 15 ton heaped capacity (247 cubic foot capacity non-heaped)
2.) 5 sets 10’x 13’ with no flow sensors
3.) Bin vibrating motor 0.33 HP for 2 bins
B. HORIZONTAL BELT CONVEYOR
1.) Belt type
2.) 180- t/h capacity
3.) 24” wide
4.) 7.5 HP motor
5.) 3 HP belt feeder (4 sets)
6.) Weigh belt
C.PORTABILITY
1.) Completely portable on a single axle assembly
2.) Includes four 10:00 X 20 tires and wheels, fifth wheel pin, air brakes, turn and stop lights and mud flaps
III. AGGREGATE HEATING AND MIXING EQUIPMENT
A. DRUM DRYER
1.) Cylindrical and inclination type
2.) 170 ton per hour with 4% aggregate moisture
3.) 87” diameter x 28’ long
4.) 15 HP motor (4 sets/ 4 wheel drive)
5.) Insulated with ceramic fiber and stainless steel sheet cover
B.KNOCKOUT BOX
1.) 51” X 92” X 106”
2.) Dust Return Screw Conveyor Motor 3HP x 3 sets
C. DRUM BURNER (Hauck),SJL-4360E-114-01-06-1-02 and the serial number is C110246.....
1.) Low pressure and spray type
2.) For heavy oil, diesel or gas (Set up for single fuel source Propane)
D. TURBO BLOWER
1.) Turbo fan type
2.) 40 HP motor
E.PORTABILITY
1.) Completely portable on a dual axle assembly
2.) Includes eight 10:00 X 20 tires and wheels, fifth wheel pin, air brakes, turn and stop lights and mud flaps
IV.AGGREGATE SCREENING, WEIGHING & MIXING EQUIPMENT
A.HOT ELEVATOR
1.) Vertical and induced discharge type
2.) 180 t/h
3.) 20 HP motor
B.VIBRATING SCREEN
1.) 2 decks slanted type
2.) 180 t/h capacity
3.) 10 HP motor (2 sets)
4.) Screen sizes to customer specifications
C.HOT BIN
1.) 4 sections with over-flow exit with temp read outs on bins
2.) 20 tons (423 cubic feet capacity)
D.AGGREGATE WEIGHING
1.) Load cell type
2.) Accumulative weighing method
3.) 2 LB (min.) – 5,500 LBS (max.)
4.) 4 ton (77 cubic feet weighing hopper)
E.ASPHALT WEIGHING
1.) Load cell type
2.) Individual weighing method
3.) 0.4 LB (min.) – 880 LBS (max.)
4.) 1700 lb. (17 cubic feet weighing hopper)
F.FILLER WEIGHING
1.) Load cell type
2.) Individual weighing method
3.) 1 LB (min.) – 880 LBS (max.)
4.) ½ ton (10 cubic foot weighing hopper)
5.) 50 ton dust silo
G.MIXER
1.) Twin shaft pugmill type with excess door
2.) 4,400 LB/batch
3.) 100 HP motor
4.) External temp gauge
H.ASPHALT SPRAY UNIT
1.) Jacket type geared pump
2.) 20 HP motor
5.) 250 gal/min
6.) With return built in to return A.C. to tanks
I.AIR COMPRESSOR
1.) 15 HP
2.) Air cooling type
J.PORTABILITY
1.) Completely portable on a dual axle assembly
2.) Includes four 10:00 X 20 tires and wheels, fifth wheel pin, air brakes, turn and stop lights and mud flaps
V. ASPHALT SUPPLYING EQUIPMENT
A. ONE ASPHALT TANK’S
1.) Horizontal type
2.) 30,000 gallons temp controlled sepretly
3.) Heated via heated coil circulation pipes from the hot oil heater
4.) 2” (t) insulation level gauge and dial type temperature gauge
B.ASPHALT SUPPLY PUMP (TANK TO WEIGHER)
1.) Jacket type geared pump
2.) 10 HP motor
3.) Strainer is the filtering device
D.ASPHALT PIPING
3” x 4” double piping material with necessary valve
E.PORTABILITY
1.) Completely portable on a Tandem axle assembly
2.) Includes eight 10:00 X 20 tires and wheels, fifth wheel pin, air brakes, turn and stop lights and mud flaps
VI. HOT OIL CIRCULATION EQUIPMENT
A.HOT OIL HEATER (Mounted on one A.C. Stand)
1.) Horizontal type
2.) 2.4 million BTU
3.) Heating oil capacity 555 gallons
4.) Includes hot oil heater control panel and automatic temperature regulator with full-automatic 24 hr timer
B. BURNER
1.) Automatic high pressure spray type
2.) 1 HP motor
C.CIRCULATION PUMP
1.) Water cooling type
2.) 7 HP motor
3.) Cooling water pump at 5 -gallons/min. ¼ HP
D.PIPING
2” piping material
VII. ELECTRIC POWER AND CONTROL SYSTEM EQUIPMENT
A. SPECO COMPUTER CONTROL PANEL IS DESIGNED FOR AUTOMATIC AND MANUAL OPERATION OF PLANT IN INDUSTRIAL CONDITIONS
1.) Vibration proof and table type panel
2.) Range of operating temperature is 32ºF - 130ºF
3.) Range of operating humidity is 30% to 85%
4.) Controlled by programmable computer and controller
5.) Main functions
a. Input various mixing ratios
b. Jogging control
c. Batch counting and discharge signaling
d. Digital indicator and bar graph of CRT screen for weighing and discharge conditions
e. Numerical control by CRT screen
f. Preserving its input data when power supply is cut off
B.ELECTRIC POWER DISTRIBUTION BOARD
1.) For the safety protection of equipment such as circuit breakers, contactors (magnetic switches)
2.) Thermal relays are used
C.PRINTER
1.) Used to check and print each control function of computer panel during the operation of the plant
2.) Vibration proof and pin type
3.) Range of operating temperature is 32º - 130ºF
4.) Range of operating humidity is 30% - 85%
5.) Main functions are printing the serial number, date, month, year, time (hour, minute), ton/batch and its total, weighing value of each material (aggregate, filler, asphalt
D.CONTROL SYSTEM FOR THE DRYER/BURNER
1.) Remote ignition control
2.) Valve opening ratio is displayed on the CRT screen
3.) Temperatures of dryer and hot bin are displayed on the CRT screen and controlled by control screen
4.) Efficiency of fuel oil consumption increases by 10% with this system
E.ELECTRIC WIRING AND CONTROL ROOM
1.) Various cables are used for each purpose as E.V. cable for driving parts, VCT cable for control parts and shield cable for load cell
2.) Portable type control room
3.) 8.9’ wide x 18’ long x 8.4’ high is the size
4.) Inside finished with 2” insulated material
6.) One door three windows and office quality lighting
7.) Easy disconnects for wiring.
F.PORTABILITY
1.) Completely portable on a single axle assembly
2.) Includes eight 10:00 X 20 tires and wheels, fifth wheel pin, air brakes, turn and stop lights and mud flaps
VIII. DUST COLLECTING EQUIPMENT
A.EXHAUST FAN
1.) Plate fan type
2.) 120 HP motor for bag filter system
B.BAG FILTER
1.) Air pulse type
2.) Designed to handle 28,000 CFM at an air to cloth ratio 5.25:1and an operating air temperature of 250-350° F
3.) Nomex filter bags
4.) Complete ductwork
5.) Dust removal conveyor
6.) 120 HP air compressor
C.ADDITIONAL ITEMS
1.) Screw conveyor
a.) Screw type
b.) 12” diameter x 19’ long
c.) 10 tph capacity
d.) 5 HP motor
2.) Automatic control panel
2.) Pulse timer—automatic control
F.PORTABILITY
1.) Completely relocatable on jack legs
D. (2) ADDITIVE SILO'S
1.) 300 BBL
2.) Skirted to the ground
3.) Rotary Air Locks
4.) Hi and low bindicators
5.) Ladders and plateform
6.) 40' x 12" enclosed augers to plant.
Again this is a complete VERY LOW TONNAGE plant (under 25,000 tons). This is a complete ready to go to work plant. Originally bought (AND PAVED) to pave a Asphalt Dam in the middle of an national forest with very tight pavement spec's. The original cost of the plant was over 1.4 million. VERY rare plant priced for quick sale... Plant on ground and lined up ready for load out.
